08/06/2026
Prepping for the new year, means crafting!
Here's how I'm making 3 part card pouches (I'm redoing my continents area and need a flat continent color coded storage solution).
The star of the show: fiber-tex paper fabric hybrid. If you have the Waseca sentence material, what their folders are made of, though not as nice a hand feel TBH.
It's probably more expensive than fabric, but I have 35+ of these to make and didn't want to spend the time turning and topstitching, and my felt prototype was too floppy.
1. Using the full WOF (this one is around 16.5"),cut a 6.5" wide strip.
2. From that strip, cut out a 3" wide strip, and trim it down to 3 x 6".
3. Make your folds on the big strip: 3" from one end 1.5" from the other end (if your WOF is bigger, 2" looks nicer) Folding those two flaps inwards, fold the whole thing in half. Round the top flap's corners
4. Sew the sides of the 3" flap. Don't forget to make your stitch longer, I'm doing 4.5.
5. Place your cut out rectangle on the empty inner half, lined up just a teeny bit about the center fold. Sew sides and bottom (having the open side be where the enevelope's closing flap is felt more natural to me).
6. Make the divider line on that top pouch for the labels. I don't have a measurement because I just pulled a set of cards from my shelves when making my prototype and then placed masking tape on my sewing machine's neck area so that I can just line up the edge for this.
7. Trim loose strings, dab on some glue anywhere you played bobbin chicken and lost by a little.
8. Closure - that will be coming later if there's interest, but I tried out a few different options with grommets and I'm going with the simplest, which is single cord (I will be using satin bracelet 1.8mm cord, matching colors simply because I already have it) that goes all the way around the envelope before wrapping.
That said, this fabric is still expensive, using scraps or cotton would save money. But even with that, I estimate I'm saving around 50% over what buying fabric pouches would cost.
Pretty happy with the results, hope this is useful for others!