Delta ModTech

High-bond VHB adhesives are tough to process but automation changes everything. See laser cutting and robotic placement in action at Foam Expo 2026.

Learn more: https://www.deltamodtech.com/blog/foam-expo-2026/

Join us in taking a moment today to remember and honor those who gave their lives in service. Their sacrifice is the reason we have the freedoms we often take for granted.

Most wound care products don’t fail in development. They fail in production.

That’s where timelines slip and costs rise.

The biggest mistake? Treating R&D and production as separate processes.

As Ben Tremblay of Delta ModTech explains, there’s a major advantage to developing and scaling on the same platform: you’re only doing process development once.

In this video, Ben explains how to bridge the gap between prototype and production without starting over.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=linkedin.com&utm_term=video&utm_content=tof

Multilayer alignment is where many wound care processes quietly fail.

Every additional layer (adhesive, foam, film) adds another opportunity for misregistration. And if alignment drifts during production, defects compound quickly.

You’ll start to see:
➡️ Layer-to-layer drift over long runs
➡️ Functional issues in the final product
➡️ Increased rework or rejected batches

The challenge isn’t just aligning layers. It’s keeping them aligned. In this video, Delta ModTech's Ben Tremblay walks through how Delta maintains multilayer registration and why closed-loop systems are critical.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

Tight tolerances in wound care aren’t just difficult. They’re constantly moving.

When you’re working with extensible materials and multilayer builds, small variations in tension or alignment quickly turn into defects.

What makes this challenging:
🔵 Materials behave differently under tension
🔵 Adhesives and laminates introduce variability
🔵 What works for one product may fail for another

There’s no universal tolerance strategy. But with the right systems in place, you can consistently tighten control. In this video, Delta ModTech's Ben Tremblay explains how Delta approaches tolerance control for complex wound care applications.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

Wound care manufacturing breaks down fast when materials don’t behave.

Stretchable films, adhesives, foams, and nonwovens are incredibly sensitive during converting. If they stretch, even slightly, they relax after cutting. Suddenly your product is out of spec.

This typically shows up as:
👉 Parts shrinking or deforming after die cutting
👉 Inconsistent dimensions across runs
👉 Increased scrap and wasted material

In this video, Delta ModTech's Ben Tremblay walks through how we approach extensible materials, and how to prevent stretch from turning into scrap.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

For LAMATEK, Inc.™, a pressure-sensitive adhesive tape converter, new equipment creates both opportunity and responsibility, especially when quality and validation are critical.

As Quality Manager, Terri Chicosky saw the company's new Delta ModTech Crusader® converting system challenge the LAMATEK's skill set and their systems.

However, the lessons learned from this first complex die-to-die registrations has opened their ideas to new possibilities.

“The more we understand what we can do with the Delta allows us to attempt to sell new things, to develop new markets,” Terri said.

That deeper understanding didn’t just solve one job. It expanded what LAMATEK could confidently quote, validate, and manufacture going forward.

Read the LAMATEK case study to learn more: https://www.deltamodtech.com/blog/lamatek-case-study/

At LAMATEK, Inc.™, a pressure-sensitive adhesive tape converter, complex die-to-die registration jobs demand more than operator skill. They require system integration and reliable support.

As the company's Process Manager, John Tice led the effort to dial in the Crusader®’s vision system, working closely with Delta ModTech’s support team.

“Just the fact that Delta gives us the support for free, where we can just call them or email them, is just great to have,” John said.

From on-site training to detailed documentation and fast follow-up, that support helped turn a difficult setup into a repeatable production process.

Read the full LAMATEK case study to learn more: https://www.deltamodtech.com/blog/lamatek-case-study/