23/08/2026
đ Garments Quality QC Interview Preparation
ā§Ģā§ĻāĻāĻŋ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ āĻĒā§āϰāĻļā§āύ āĻ āĻāϤā§āϤāϰ
ā§§. Quality āĻāĻžāĻā§ āĻŦāϞā§?
āĻāϤā§āϤāϰ:
Buyer-āĻāϰ specification, approved sample, measurement, workmanship, appearance, construction āĻāĻŦāĻ āĻ
āύā§āϝāĻžāύā§āϝ requirement āĻ
āύā§āϝāĻžāϝāĻŧā§ āϏāĻ āĻŋāĻ āĻŽāĻžāύā§āϰ, āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ specification-āϏāĻŽā§āĻŽāϤ āĻāĻŦāĻ defect-controlled garment āϤā§āϰāĻŋ āĻ āύāĻŋāĻļā§āĻāĻŋāϤ āĻāϰāĻžāĻā§ Quality āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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⧍. QC āĻā§?
āĻāϤā§āϤāϰ:
QC = Quality ControlāĨ¤
Production process-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ āϧāĻžāĻĒā§ inspection āĻ checking-āĻāϰ āĻŽāĻžāϧā§āϝāĻŽā§ defect āĻļāύāĻžāĻā§āϤ, āύāĻŋāϝāĻŧāύā§āϤā§āϰāĻŖ āĻāĻŦāĻ corrective action āύā§āĻāϝāĻŧāĻžāϰ āĻĒā§āϰāĻā§āϰāĻŋāϝāĻŧāĻžāĻā§ Quality Control āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Š. QA āĻ QC-āĻāϰ āĻŽāϧā§āϝ⧠āĻĒāĻžāϰā§āĻĨāĻā§āϝ āĻā§?
āĻāϤā§āϤāϰ:
QA (Quality Assurance): Quality āύāĻŋāĻļā§āĻāĻŋāϤ āĻāϰāĻžāϰ āĻāύā§āϝ system, process āĻāĻŦāĻ preventive action-āĻāϰ āĻāĻĒāϰ āĻā§āϰā§āϤā§āĻŦ āĻĻā§āϝāĻŧāĨ¤
QC (Quality Control): āϤā§āϰāĻŋ āĻšāĻāϝāĻŧāĻž product/process āĻĒāϰā§āĻā§āώāĻž āĻāϰ⧠defect āĻļāύāĻžāĻā§āϤ āĻ control āĻāϰāĻžāϰ āĻāĻĒāϰ āĻā§āϰā§āϤā§āĻŦ āĻĻā§āϝāĻŧāĨ¤
āϏāĻšāĻāĻāĻžāĻŦā§:
QA = Prevention
QC = Detection & Control
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ā§Ē. Garment Defect āĻāϤ āĻĒā§āϰāĻāĻžāϰ?
āĻāϤā§āϤāϰ:
āϏāĻžāϧāĻžāϰāĻŖāĻāĻžāĻŦā§ defect āϤāĻŋāύ āĻļā§āϰā§āĻŖāĻŋāϤ⧠āĻāĻžāĻ āĻāϰāĻž āĻšāϝāĻŧ:
1. Critical Defect
2. Major Defect
3. Minor Defect
āϤāĻŦā§ āĻā§āύ defect āĻā§āύ category-āϤ⧠āϝāĻžāĻŦā§ āϤāĻž buyer standard, product type āĻāĻŦāĻ safety requirement-āĻāϰ āĻāĻĒāϰ āύāĻŋāϰā§āĻāϰ āĻāϰāϤ⧠āĻĒāĻžāϰā§āĨ¤
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ā§Ģ. Critical Defect āĻā§?
āĻāϤā§āϤāϰ:
āϝ⧠defect-āĻāϰ āĻāĻžāϰāĻŖā§ consumer-āĻāϰ āĻā§āĻŦāύ, āϏā§āĻŦāĻžāϏā§āĻĨā§āϝ āĻŦāĻž safety-āĻāϰ āĻā§āϰā§āϤāϰ āĻā§āĻāĻāĻŋ āϤā§āϰāĻŋ āĻšāϤ⧠āĻĒāĻžāϰ⧠āϤāĻžāĻā§ Critical Defect āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
- Broken needle/metal contamination
- Dangerous sharp object
- āĻļāĻŋāĻļā§āĻĻā§āϰ āĻĒā§āĻļāĻžāĻā§ āĻā§āϰā§āϤāϰ choking hazard
- āĻā§āϰā§āϤāϰ safety-related chemical contamination
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ā§Ŧ. Major Defect āĻā§?
āĻāϤā§āϤāϰ:
āϝ⧠defect garment-āĻāϰ appearance, function, construction āĻŦāĻž usability-āĻā§ āĻāϞā§āϞā§āĻāϝā§āĻā§āϝāĻāĻžāĻŦā§ āĻĒā§āϰāĻāĻžāĻŦāĻŋāϤ āĻāϰ⧠āĻāĻŦāĻ buyer-āĻāϰ requirement āĻ
āύā§āϝāĻžāϝāĻŧā§ garment unacceptable āĻšāϤ⧠āĻĒāĻžāϰā§, āϤāĻžāĻā§ Major Defect āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
- Open seam
- Broken stitch
- Skip stitch
- Incorrect measurement
- Serious puckering
- Major stain
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ā§. Minor Defect āĻā§?
āĻāϤā§āϤāϰ:
āϝ⧠defect garment-āĻāϰ overall appearance āĻŦāĻž usability-āϤ⧠āϤā§āϞāύāĻžāĻŽā§āϞāĻ āĻāĻŽ āĻĒā§āϰāĻāĻžāĻŦ āĻĢā§āϞ⧠āĻāĻŦāĻ āϏāĻžāϧāĻžāϰāĻŖāϤ garment-āĻāϰ function āύāώā§āĻ āĻāϰ⧠āύāĻž, āϤāĻžāĻā§ Minor Defect āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
- āĻā§āĻ uncut thread
- āϏāĻžāĻŽāĻžāύā§āϝ uneven stitching
- āϏāĻžāĻŽāĻžāύā§āϝ puckering
- āĻā§āĻāĻāĻžāĻā§ appearance issue
āύā§āĻ: Actual classification buyer-āĻāϰ defect manual āĻ
āύā§āϝāĻžāϝāĻŧā§ āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
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ā§Ž. DHU āĻā§?
āĻāϤā§āϤāϰ:
DHU = Defects per Hundred Units
āĻĒā§āϰāϤāĻŋ ā§§ā§Ļā§ĻāĻāĻŋ garment-āĻ āĻāĻĄāĻŧā§ āĻāϤāĻāĻŋ defect āĻĒāĻžāĻāϝāĻŧāĻž āϝāĻžāĻā§āĻā§ āϤāĻž āĻŦā§āĻāĻžāϤ⧠DHU āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāĻž āĻšāϝāĻŧāĨ¤
Formula:
DHU = Total Defects Ãˇ Total Units Inspected à 100
āĻāĻĻāĻžāĻšāϰāĻŖ: 200āĻāĻŋ garment inspect āĻāϰ⧠10āĻāĻŋ defect āĻĒāĻžāĻāϝāĻŧāĻž āĻā§āϞā§:
DHU = 10 Ãˇ 200 à 100 = 5 DHU
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⧝. AQL āĻā§?
āĻāϤā§āϤāϰ:
AQL = Acceptable Quality Limit
Sampling inspection-āĻāϰ āĻā§āώā§āϤā§āϰ⧠āĻāĻāĻāĻŋ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ quality level-āĻāϰ acceptance criteria āύāĻŋāϰā§āϧāĻžāϰāĻŖ āĻāϰāϤ⧠AQL āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāĻž āĻšāϝāĻŧāĨ¤ Garment industry-āϤ⧠buyer-āĻāϰ specified AQL āĻ
āύā§āϝāĻžāϝāĻŧā§ sample size āĻāĻŦāĻ acceptance/rejection criteria āύāĻŋāϰā§āϧāĻžāϰāĻŖ āĻāϰāĻž āĻšāϝāĻŧāĨ¤
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ā§§ā§Ļ. AQL 1.0, 1.5 āĻāĻŦāĻ 2.5 āĻŦāϞāϤ⧠āĻā§ āĻŦā§āĻāĻžāϝāĻŧ?
āĻāϤā§āϤāϰ:
āĻāĻā§āϞ⧠sampling inspection-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ AQL levelāĨ¤ āĻā§āύ level āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻšāĻŦā§ āϤāĻž buyer requirement, product type āĻāĻŦāĻ inspection standard-āĻāϰ āĻāĻĒāϰ āύāĻŋāϰā§āĻāϰ āĻāϰā§āĨ¤
āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ: AQL number āĻāĻāĻž āĻĻā§āĻā§ pass/fail āϏāĻŋāĻĻā§āϧāĻžāύā§āϤ āύā§āĻāϝāĻŧāĻž āϝāĻžāϝāĻŧ āύāĻžāĨ¤ Lot size, sample size, inspection level āĻāĻŦāĻ Ac/Re number-āĻ āĻĻā§āĻāϤ⧠āĻšāϝāĻŧāĨ¤
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ā§§ā§§. SPI āĻā§?
āĻāϤā§āϤāϰ:
SPI = Stitches Per Inch
āĻāĻ āĻāĻā§āĻāĻŋ seam length-āĻāϰ āĻŽāϧā§āϝ⧠āĻāϤāĻāĻŋ stitch āϰāϝāĻŧā§āĻā§ āϤāĻžāĻā§ SPI āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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⧧⧍. GSM āĻā§?
āĻāϤā§āϤāϰ:
GSM = Grams per Square Meter
āĻāĻ āĻŦāϰā§āĻāĻŽāĻŋāĻāĻžāϰ fabric-āĻāϰ āĻāĻāύāĻā§ GSM āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§§ā§Š. SOP āĻā§?
āĻāϤā§āϤāϰ:
SOP = Standard Operating Procedure
āĻā§āύ⧠āĻāĻžāĻ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āύāĻŋāϝāĻŧāĻŽ āĻ āĻĒāĻĻā§āϧāϤāĻŋ āĻ
āύā§āϝāĻžāϝāĻŧā§ āĻā§āĻāĻžāĻŦā§ āϏāĻŽā§āĻĒāύā§āύ āĻāϰāϤ⧠āĻšāĻŦā§ āϤāĻžāϰ documented procedure āĻšāϞ⧠SOPāĨ¤
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ā§§ā§Ē. QMS āĻā§?
āĻāϤā§āϤāϰ:
QMS = Quality Management System
āĻāĻāĻāĻŋ āĻĒā§āϰāϤāĻŋāώā§āĻ āĻžāύā§āϰ quality policy, process, procedure, responsibility, monitoring āĻāĻŦāĻ continual improvement-āĻāϰ āϏāĻŽāύā§āĻŦāĻŋāϤ management system āĻšāϞ⧠QMSāĨ¤
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ā§§ā§Ģ. IE āĻā§?
āĻāϤā§āϤāϰ:
IE = Industrial Engineering
Garment production-āĻ method improvement, time study, line balancing, capacity, productivity āĻāĻŦāĻ efficiency āĻāύā§āύāϤ āĻāϰāĻžāϰ āĻāĻžāĻā§ Industrial Engineering āĻŦā§āϝāĻŦāĻšā§āϤ āĻšāϝāĻŧāĨ¤
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ā§§ā§Ŧ. GPQ āĻā§?
āĻāϤā§āϤāϰ:
GPQ-āĻāϰ āĻĒā§āϰā§āĻŖāϰā§āĻĒ āĻ āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻā§āĻŽā§āĻĒāĻžāύāĻŋ āĻŦāĻž buyer-specific āĻšāϤ⧠āĻĒāĻžāϰā§āĨ¤ āϤāĻžāĻ interview-āϤ⧠āĻāĻĒāύāĻžāϰ factory/buyer-āĻāϰ approved terminology āĻ
āύā§āϝāĻžāϝāĻŧā§ āĻāϤā§āϤāϰ āĻĻā§āĻāϝāĻŧāĻž āĻāĻāĻŋāϤāĨ¤ āĻļā§āϧ⧠āĻ
āύā§āĻŽāĻžāύ āĻāϰ⧠expansion āĻŦāϞāĻž āĻ āĻŋāĻ āύāϝāĻŧāĨ¤
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ā§§ā§. TLS āĻā§?
āĻāϤā§āϤāϰ:
TLS = Traffic Light System
Quality āĻŦāĻž production performance-āĻāϰ āĻ
āĻŦāϏā§āĻĨāĻž āϏāĻšāĻā§ āĻŦā§āĻāĻžāύā§āϰ āĻāύā§āϝ āϏāĻžāϧāĻžāϰāĻŖāϤ Green, Yellow āĻāĻŦāĻ Red status āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāĻž āĻšāϝāĻŧāĨ¤
- Green: Acceptable/Under control
- Yellow: Attention/Improvement required
- Red: Serious problem/Immediate action required
Factory SOP āĻ
āύā§āϝāĻžāϝāĻŧā§ āĻāϰ criteria āĻĒāϰāĻŋāĻŦāϰā§āϤāĻŋāϤ āĻšāϤ⧠āĻĒāĻžāϰā§āĨ¤
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ā§§ā§Ž. Inline Inspection āĻā§?
āĻāϤā§āϤāϰ:
Production āĻāϞāĻžāĻāĻžāϞā§āύ āĻŦāĻŋāĻāĻŋāύā§āύ operation/process-āĻāϰ āĻŽāϧā§āϝ⧠garment quality check āĻāϰāĻžāĻā§ Inline Inspection āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāϰ āĻāĻĻā§āĻĻā§āĻļā§āϝ āĻšāϞ⧠defect early stage-āĻ āĻļāύāĻžāĻā§āϤ āĻāϰ⧠āĻĒāϰāĻŦāϰā§āϤ⧠process-āĻ defect āĻāĻĄāĻŧāĻŋāϝāĻŧā§ āĻĒāĻĄāĻŧāĻž āϰā§āϧ āĻāϰāĻžāĨ¤
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⧧⧝. End-line Inspection āĻā§?
āĻāϤā§āϤāϰ:
āĻāĻāĻāĻŋ garment-āĻāϰ sewing operation āĻļā§āώ āĻšāĻāϝāĻŧāĻžāϰ āĻĒāϰ finishing-āĻāϰ āĻāĻā§ āĻŦāĻž āύāĻŋāϰā§āϧāĻžāϰāĻŋāϤ end-line stage-āĻ garment inspect āĻāϰāĻžāĻā§ End-line Inspection āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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⧍ā§Ļ. Final Inspection āĻā§?
āĻāϤā§āϤāϰ:
Garment āϏāĻŽā§āĻĒā§āϰā§āĻŖ production, finishing, packing āĻāϤā§āϝāĻžāĻĻāĻŋ āĻļā§āώ āĻšāĻāϝāĻŧāĻžāϰ āĻĒāϰ shipment-āĻāϰ āĻāĻā§ buyer requirement āĻ
āύā§āϝāĻžāϝāĻŧā§ final inspection āĻāϰāĻžāĻā§ Final Inspection āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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⧍⧧. 4-Point System āĻā§?
āĻāϤā§āϤāϰ:
Fabric inspection-āĻāϰ āĻā§āώā§āϤā§āϰ⧠fabric defects-āĻāϰ severity āĻ
āύā§āϝāĻžāϝāĻŧā§ penalty points āĻĻā§āĻāϝāĻŧāĻžāϰ āĻāĻāĻāĻŋ āĻŦāĻšā§āϞ āĻŦā§āϝāĻŦāĻšā§āϤ inspection system āĻšāϞ⧠4-Point SystemāĨ¤
āϏāĻžāϧāĻžāϰāĻŖāĻāĻžāĻŦā§ defect-āĻāϰ size/severity āĻ
āύā§āϝāĻžāϝāĻŧā§ 1, 2, 3 āĻŦāĻž 4 penalty points āĻĻā§āĻāϝāĻŧāĻž āĻšāϝāĻŧāĨ¤
āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ: Buyer āĻŦāĻž factory-āĻāϰ approved fabric inspection standard āĻ
āύā§āϝāĻžāϝāĻŧā§ exact criteria follow āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
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⧍⧍. Measurement āĻā§?
āĻāϤā§āϤāϰ:
Approved specification āĻŦāĻž measurement chart āĻ
āύā§āϝāĻžāϝāĻŧā§ garment-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ POM (Point of Measurement) āĻŽā§āĻĒā§ actual measurement-āĻāϰ āϏāĻā§āĻā§ compare āĻāϰāĻžāĻā§ Measurement Checking āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§¨ā§Š. POM āĻā§?
āĻāϤā§āϤāϰ:
POM = Point of Measurement
Garment-āĻāϰ āĻā§āύ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ point āĻĨā§āĻā§ āĻā§āĻĨāĻžāϝāĻŧ āĻĒāϰā§āϝāύā§āϤ measurement āύāĻŋāϤ⧠āĻšāĻŦā§, āϏā§āĻ āύāĻŋāϰā§āϧāĻžāϰāĻŋāϤ measurement location-āĻā§ POM āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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⧍ā§Ē. Tolerance āĻā§?
āĻāϤā§āϤāϰ:
Approved measurement āĻĨā§āĻā§ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āϏā§āĻŽāĻžāϰ āĻŽāϧā§āϝ⧠āϝ⧠deviation āĻā§āϰāĻšāĻŖāϝā§āĻā§āϝ āϤāĻžāĻā§ Tolerance āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
Specification = 32"
Tolerance = Âą0.5"
āϤāĻžāĻšāϞ⧠acceptable measurement range āĻšāϤ⧠āĻĒāĻžāϰ⧠31.5" āĻĨā§āĻā§ 32.5", āϝāĻĻāĻŋ buyer specification-āĻ āϏā§āĻāĻŋāĻ āύāĻŋāϰā§āϧāĻžāϰāĻŋāϤ āĻĨāĻžāĻā§āĨ¤
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⧍ā§Ģ. Measurement Tape-āĻ āĻā§ āĻā§ āĻĨāĻžāĻā§?
āĻāϤā§āϤāϰ:
āϏāĻžāϧāĻžāϰāĻŖ garment measurement tape-āĻ āϏāĻžāϧāĻžāϰāĻŖāϤ:
- Inch
- Centimeter
- Millimeter
āĻĨāĻžāĻā§āĨ¤
āĻĒā§āϰāĻāϞāĻŋāϤ āĻšāĻŋāϏāĻžāĻŦā§:
1 inch = 2.54 cm
60 inch = 152.4 cm
āĻāĻāĻžāύ⧠āĻāĻā§āϰ āύā§āĻā§āϰ 60 inch = 150 cm āĻŦāϞāĻž āϏāĻ āĻŋāĻ āύāϝāĻŧāĨ¤
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⧍ā§Ŧ. 1 inch-āĻ āĻāϤ Suta?
āĻāϤā§āϤāϰ:
Garment industry-āϤ⧠āĻĒā§āϰāĻāϞāĻŋāϤ āĻšāĻŋāϏāĻžāĻŦā§:
1 inch = 8 suta
āĻ
āϤāĻāĻŦ:
60 inch = 480 suta
āϤāĻŦā§ factory-specific measurement practice āĻĨāĻžāĻāϞ⧠āϏā§āĻāĻŋāĻ follow āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
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⧍ā§. Zipper āĻāϤ āĻĒā§āϰāĻāĻžāϰ?
āĻāϤā§āϤāϰ:
Material/construction āĻ
āύā§āϝāĻžāϝāĻŧā§ zipper-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ āϧāϰāύ āϰāϝāĻŧā§āĻā§āĨ¤ Garment industry-āϤ⧠āĻŦāĻšā§āϞ āĻŦā§āϝāĻŦāĻšā§āϤ:
1. Metal Zipper
2. Plastic/Molded Zipper
3. Nylon Coil Zipper
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ā§¨ā§Ž. Zipper-āĻāϰ āĻĒā§āϰāϧāĻžāύ āĻ
āĻāĻļāĻā§āϞ⧠āĻā§ āĻā§?
āĻāϤā§āϤāϰ:
Zipper-āĻāϰ āĻĒā§āϰāϧāĻžāύ āĻ
āĻāĻļāĻā§āϞā§āϰ āĻŽāϧā§āϝ⧠āϰāϝāĻŧā§āĻā§:
1. Slider
2. Puller
3. Teeth/Coil
4. Tape
5. Stopper
Construction āĻ
āύā§āϝāĻžāϝāĻŧā§ top stop, bottom stop, pin, box āĻāϤā§āϝāĻžāĻĻāĻŋ āĻ
āϤāĻŋāϰāĻŋāĻā§āϤ component āĻĨāĻžāĻāϤ⧠āĻĒāĻžāϰā§āĨ¤
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⧍⧝. Button āĻāϤ āĻĒā§āϰāĻāĻžāϰ?
āĻāϤā§āϤāϰ:
Button-āĻāϰ material āĻ construction āĻ
āύā§āϝāĻžāϝāĻŧā§ āĻŦāĻŋāĻāĻŋāύā§āύ āϧāϰāύā§āϰ button āϰāϝāĻŧā§āĻā§āĨ¤ āĻāĻĻāĻžāĻšāϰāĻŖ:
1. Plastic Button
2. Metal Button
3. Resin Button
4. Wooden Button
5. Snap Button
āϤāĻŦā§ âāĻāϤ āĻĒā§āϰāĻāĻžāϰâ āĻāϰ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āĻāĻāĻāĻŋ universal āϏāĻāĻā§āϝāĻž āύā§āĻāĨ¤
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ā§Šā§Ļ. Garment-āĻāϰ ā§§ā§ĻāĻāĻŋ āϏāĻžāϧāĻžāϰāĻŖ Sewing Process āĻŦāϞā§āύāĨ¤
āĻāϤā§āϤāϰ: Garment style āĻ
āύā§āϝāĻžāϝāĻŧā§ process āĻĒāϰāĻŋāĻŦāϰā§āϤāĻŋāϤ āĻšāϝāĻŧāĨ¤ āĻāĻāĻāĻŋ pant-āĻāϰ āĻāĻĻāĻžāĻšāϰāĻŖ:
1. Front Pocket Preparation
2. Back Pocket Preparation
3. Front Rise/Front Join
4. Back Rise Join
5. Side Seam
6. Inseam
7. Fly/Zipper Attachment
8. Waistband Attachment
9. Belt Loop Attachment
10. Bottom Hem
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ā§Šā§§. Seam āĻā§?
āĻāϤā§āϤāϰ:
āĻĻā§āĻ āĻŦāĻž āϤāϤā§āϧāĻŋāĻ fabric āĻ
āĻāĻļāĻā§ stitching-āĻāϰ āĻŽāĻžāϧā§āϝāĻŽā§ āϝā§āĻā§āϤ āĻāϰāĻžāĻā§ Seam āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§¨. Open Seam āĻā§?
āĻāϤā§āϤāϰ:
āϝ⧠seam-āĻāϰ stitching āĻā§āϞ⧠āϝāĻžāϝāĻŧ āĻŦāĻž seam properly secured āύāĻž āĻĨāĻžāĻāĻžāϰ āĻāĻžāϰāĻŖā§ fabric āĻ
āĻāĻļ āĻāϞāĻžāĻĻāĻž āĻšāϝāĻŧā§ āϝāĻžāĻāϝāĻŧāĻžāϰ āĻā§āĻāĻāĻŋ āϤā§āϰāĻŋ āĻšāϝāĻŧ āϤāĻžāĻā§ Open Seam āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§Š. Skip Stitch āĻā§?
āĻāϤā§āϤāϰ:
Sewing āĻāϰāĻžāϰ āϏāĻŽāϝāĻŧ needle āĻŦāĻž thread-āĻāϰ āĻāĻžāϰāĻŖā§ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ stitch formation āύāĻž āĻšāϞ⧠āĻāĻŦāĻ stitch-āĻāϰ āĻŽāϧā§āϝ⧠gap āϤā§āϰāĻŋ āĻšāϞ⧠āϤāĻžāĻā§ Skip Stitch āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§Ē. Broken Stitch āĻā§?
āĻāϤā§āϤāϰ:
Continuous stitch line-āĻāϰ āĻā§āύ⧠āĻ
āĻāĻļā§ thread break āĻšāϝāĻŧā§ stitching continuity āύāώā§āĻ āĻšāϞ⧠āϤāĻžāĻā§ Broken Stitch āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§Ģ. Puckering āĻā§?
āĻāϤā§āϤāϰ:
Sewing-āĻāϰ āĻĒāϰ seam āĻŦāĻž fabric-āĻāϰ āĻāĻļāĻĒāĻžāĻļā§ āĻ
āύāĻžāĻāĻžāĻā§āĻā§āώāĻŋāϤ āĻā§āĻāĻāĻā§ āϝāĻžāĻāϝāĻŧāĻž āĻŦāĻž wrinkled appearance āϤā§āϰāĻŋ āĻšāϞ⧠āϤāĻžāĻā§ Puckering āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§Ŧ. Raw Edge āĻā§?
āĻāϤā§āϤāϰ:
Fabric-āĻāϰ cut edge āϝāĻĻāĻŋ required finishing āĻŦāĻž covering āĻāĻžāĻĄāĻŧāĻž exposed āĻĨāĻžāĻā§, āϤāĻžāĻā§ Raw Edge āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Šā§. SPI āĻā§āĻāĻžāĻŦā§ Check āĻāϰāĻŦā§āύ?
āĻāϤā§āϤāϰ:
Seam-āĻāϰ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āĻāĻ āĻāĻā§āĻāĻŋ āĻ
āĻāĻļā§ āĻŽā§āĻ stitch count āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤ Buyer specification āĻ
āύā§āϝāĻžāϝāĻŧā§ required SPI-āĻāϰ āϏāĻā§āĻā§ actual SPI compare āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
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ā§Šā§Ž. Clockwise Checking System āĻā§?
āĻāϤā§āϤāϰ:
āĻāĻāĻāĻŋ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ starting point āĻĨā§āĻā§ garment-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ section/process āϧāĻžāϰāĻžāĻŦāĻžāĻšāĻŋāĻāĻāĻžāĻŦā§ āĻāĻāĻĻāĻŋāĻā§, āϏāĻžāϧāĻžāϰāĻŖāϤ clockwise direction-āĻ check āĻāϰ⧠āĻāĻŦāĻžāϰ starting point-āĻ āĻĢāĻŋāϰ⧠āĻāϏāĻžāϰ systematic checking method-āĻā§ Clockwise Checking System āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāϰ āĻŽā§āϞ āĻāĻĻā§āĻĻā§āĻļā§āϝ āĻšāϞ⧠āĻā§āύ⧠area āĻŦāĻžāĻĻ āύāĻž āĻĻā§āĻāϝāĻŧāĻžāĨ¤
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ā§Šā§¯. Critical Measurement āĻā§?
āĻāϤā§āϤāϰ:
Garment-āĻāϰ fit, function āĻŦāĻž buyer requirement-āĻāϰ āĻāĻĒāϰ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ āĻĒā§āϰāĻāĻžāĻŦ āĻĢā§āϞ⧠āĻāĻŽāύ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ measurement-āĻā§ Critical Measurement āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āϝā§āĻŽāύ:
- Chest
- Body Length
- Sleeve Length
- Waist
- Inseam
Style āĻ
āύā§āϝāĻžāϝāĻŧā§ critical POM āĻĒāϰāĻŋāĻŦāϰā§āϤāĻŋāϤ āĻšāϤ⧠āĻĒāĻžāϰā§āĨ¤
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ā§Ēā§Ļ. Shade Variation āĻā§?
āĻāϤā§āϤāϰ:
āĻāĻāĻ garment āĻŦāĻž garment-āĻāϰ āĻŦāĻŋāĻāĻŋāύā§āύ panel-āĻāϰ fabric color/shade-āĻāϰ āĻŽāϧā§āϝ⧠āĻ
āύāĻžāĻāĻžāĻā§āĻā§āώāĻŋāϤ āĻĒāĻžāϰā§āĻĨāĻā§āϝ āĻĨāĻžāĻāϞ⧠āϤāĻžāĻā§ Shade Variation āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Ēā§§. Oil Spot āĻā§?
āĻāϤā§āϤāϰ:
Machine āĻŦāĻž āĻ
āύā§āϝ āĻā§āύ⧠source āĻĨā§āĻā§ oil garment/fabric-āĻ āϞā§āĻā§ āĻĻā§āĻļā§āϝāĻŽāĻžāύ āĻĻāĻžāĻ āϤā§āϰāĻŋ āĻāϰāϞ⧠āϤāĻžāĻā§ Oil Spot āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāϰ severity size, location, visibility āĻāĻŦāĻ buyer standard-āĻāϰ āĻāĻĒāϰ āύāĻŋāϰā§āĻāϰ āĻāϰā§āĨ¤
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ā§Ē⧍. Needle Damage āĻā§?
āĻāϤā§āϤāϰ:
Needle-āĻāϰ āĻāĻžāϰāĻŖā§ fabric-āĻ hole, cut, pulled yarn āĻŦāĻž āĻ
āύā§āϝ āĻā§āύ⧠damage āĻšāϞ⧠āϤāĻžāĻā§ Needle Damage āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Ēā§Š. Broken Needle āĻšāϞ⧠āĻā§ āĻāϰāĻŦā§āύ?
āĻāϤā§āϤāϰ:
Broken needle āĻĒāĻžāĻāϝāĻŧāĻž āĻā§āϞ⧠āϏāĻā§āĻā§ āϏāĻā§āĻā§ āϏāĻāĻļā§āϞāĻŋāώā§āĻ machine āĻŦāύā§āϧ āĻāϰ⧠broken needle-āĻāϰ āϏāĻŦ āĻ
āĻāĻļ āϏāĻāĻā§āϰāĻš āĻ account āĻāϰāϤ⧠āĻšāĻŦā§ āĻāĻŦāĻ factory-āĻāϰ Needle Control Procedure āĻ
āύā§āϝāĻžāϝāĻŧā§ record āĻ replacement āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
Garment-āĻ needle/metal contamination-āĻāϰ āĻā§āĻāĻāĻŋ āĻĨāĻžāĻāϞ⧠buyer-āĻāϰ safety procedure āĻ
āύā§āϝāĻžāϝāĻŧā§ further action āύāĻŋāϤ⧠āĻšāĻŦā§āĨ¤
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ā§Ēā§Ē. Defect āĻĒāĻžāĻāϝāĻŧāĻž āĻā§āϞ⧠QC āĻā§ āĻāϰāĻŦā§āύ?
āĻāϤā§āϤāϰ:
1. Defect identify āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
2. Defect-āĻāϰ type āĻ severity determine āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
3. Defective garment segregate āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
4. āϏāĻāĻļā§āϞāĻŋāώā§āĻ operator/process identify āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
5. Root cause āĻā§āĻāĻā§ āĻŦā§āϰ āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
6. Corrective action āύāĻŋāϤ⧠āĻšāĻŦā§āĨ¤
7. Re-check āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
8. āĻĒā§āϰāϝāĻŧā§āĻāύ āĻšāϞ⧠defect record/report āĻāϰāϤ⧠āĻšāĻŦā§āĨ¤
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ā§Ēā§Ģ. Root Cause āĻā§?
āĻāϤā§āϤāϰ:
āĻā§āύ⧠defect āĻŦāĻž problem-āĻāϰ āĻŽā§āϞ āĻāĻžāϰāĻŖāĻā§ Root Cause āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
Defect: Skip Stitch
Possible Root Cause: Needle problem, machine setting, thread tension āĻŦāĻž operator handlingāĨ¤
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ā§Ēā§Ŧ. Corrective Action āĻā§?
āĻāϤā§āϤāϰ:
āĻāϤāĻŋāĻŽāϧā§āϝ⧠āĻāĻā§ āϝāĻžāĻāϝāĻŧāĻž defect āĻŦāĻž non-conformity āĻ āĻŋāĻ āĻāϰāĻžāϰ āĻāύā§āϝ āϝ⧠action āύā§āĻāϝāĻŧāĻž āĻšāϝāĻŧ āϤāĻžāĻā§ Corrective Action āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ: Defective garments repair/rework āĻāϰāĻž āĻāĻŦāĻ machine setting āĻ āĻŋāĻ āĻāϰāĻžāĨ¤
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ā§Ēā§. Preventive Action āĻā§?
āĻāϤā§āϤāϰ:
āĻāĻŦāĻŋāώā§āϝāϤ⧠āĻāĻāĻ āϧāϰāύā§āϰ problem āĻŦāĻž defect āĻĒā§āύāϰāĻžāϝāĻŧ āĻāĻāĻžāϰ āϏāĻŽā§āĻāĻžāĻŦāύāĻž āĻāĻŽāĻžāύā§āϰ āĻāύā§āϝ āϝ⧠āĻŦā§āϝāĻŦāϏā§āĻĨāĻž āύā§āĻāϝāĻŧāĻž āĻšāϝāĻŧ āϤāĻžāĻā§ Preventive Action āĻŦāϞāĻž āĻšāϝāĻŧāĨ¤
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ā§Ēā§Ž. Defect āĻāĻŦāĻ Defective-āĻāϰ āĻŽāϧā§āϝ⧠āĻĒāĻžāϰā§āĻĨāĻā§āϝ āĻā§?
āĻāϤā§āϤāϰ:
Defect: Garment-āĻāϰ āĻāĻāĻāĻŋ āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āϤā§āϰā§āĻāĻŋāĨ¤
Defective: āĻāĻ āĻŦāĻž āĻāĻāĻžāϧāĻŋāĻ defect āĻĨāĻžāĻāĻžāϰ āĻāĻžāϰāĻŖā§ garmentāĻāĻŋ āύāĻŋāϰā§āϧāĻžāϰāĻŋāϤ quality requirement āĻĒā§āϰāĻŖ āĻāϰāϤ⧠āĻŦā§āϝāϰā§āĻĨ āĻšāĻāϝāĻŧāĻžāĨ¤
āĻāĻĻāĻžāĻšāϰāĻŖ:
āĻāĻāĻāĻŋ garment-āĻ broken stitch āĻšāϞ⧠defectāĨ¤
āϏā§āĻ defect-āĻāϰ āĻāĻžāϰāĻŖā§ garmentāĻāĻŋ unacceptable āĻšāϞ⧠garmentāĻāĻŋ defectiveāĨ¤
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ā§Ē⧝. Buyer-āĻāϰ Approved Sample āĻā§āύ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ?
āĻāϤā§āϤāϰ:
Approved Sample garment-āĻāϰ construction, appearance, workmanship, measurement, trims, accessories āĻāĻŦāĻ overall standard āĻŦā§āĻāĻžāϰ āĻāĻāĻāĻŋ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ referenceāĨ¤
Production āĻ inspection-āĻāϰ āϏāĻŽāϝāĻŧ approved sample āĻāĻŦāĻ buyer specification āĻ
āύā§āϏāϰāĻŖ āĻāϰāĻž āĻšāϝāĻŧāĨ¤
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ā§Ģā§Ļ. āĻāĻāĻāύ Garment QC-āĻāϰ āĻĒā§āϰāϧāĻžāύ āĻĻāĻžāϝāĻŧāĻŋāϤā§āĻŦ āĻā§?
āĻāϤā§āϤāϰ:
āĻāĻāĻāύ Garment QC-āĻāϰ āĻĒā§āϰāϧāĻžāύ āĻĻāĻžāϝāĻŧāĻŋāϤā§āĻŦ āĻšāϞā§:
- Buyer requirement āĻŦā§āĻā§ āĻāĻžāĻ āĻāϰāĻž
- Approved sample āĻ specification follow āĻāϰāĻž
- Inline inspection āĻāϰāĻž
- End-line quality check āĻāϰāĻž
- Measurement check āĻāϰāĻž
- Workmanship check āĻāϰāĻž
- Defect identify āĻ classify āĻāϰāĻž
- Defect record āĻāϰāĻž
- Corrective action follow-up āĻāϰāĻž
- Re-inspection āĻāϰāĻž
- Quality standard maintain āĻāϰāĻž
- Production team-āĻāϰ āϏāĻā§āĻā§ quality issue communicate āĻāϰāĻž
- Final inspection-āĻāϰ āĻāύā§āϝ garment ready āĻāĻŋāύāĻž āύāĻŋāĻļā§āĻāĻŋāϤ āĻāϰāϤ⧠āϏāĻšāϝā§āĻāĻŋāϤāĻž āĻāϰāĻž
â Interview-āĻāϰ āĻāύā§āϝ āĻŦāĻŋāĻļā§āώ āĻĒāϰāĻžāĻŽāϰā§āĻļ
āĻāύā§āĻāĻžāϰāĻāĻŋāĻāϤ⧠āĻļā§āϧ⧠definition āĻŽā§āĻāϏā§āĻĨ āύāĻž āĻāϰ⧠āĻĒā§āϰāϤāĻŋāĻāĻŋ āĻŦāĻŋāώāϝāĻŧā§āϰ āĻŦāĻžāϏā§āϤāĻŦ āĻāĻĻāĻžāĻšāϰāĻŖ āĻĻāĻŋāϤ⧠āĻĒāĻžāϰāϞ⧠āĻāĻĒāύāĻžāϰ āĻāϤā§āϤāϰ āĻ
āύā§āĻ āĻŦā§āĻļāĻŋ āĻļāĻā§āϤāĻŋāĻļāĻžāϞ⧠āĻšāĻŦā§āĨ¤
āĻŦāĻŋāĻļā§āώ āĻāϰ⧠āύāĻŋāĻā§āϰ āĻŦāĻŋāώāϝāĻŧāĻā§āϞ⧠āĻāĻžāϞā§āĻāĻžāĻŦā§ āĻĒā§āϰāϏā§āϤā§āϤ āϰāĻžāĻā§āύ:
AQL â DHU â 4-Point System â Measurement â Tolerance â SPI â Critical/Major/Minor Defect â Inline â End-line â Final Inspection â Root Cause â Corrective Action â Buyer Requirement â Approved Sample
āĻŽāύ⧠āϰāĻžāĻāĻŦā§āύ
Buyer, brand āĻāĻŦāĻ factory SOP āĻ
āύā§āϝāĻžāϝāĻŧā§ defect classification, AQL, inspection method, tolerance āĻāĻŦāĻ terminology āĻāĻŋāĻā§āĻāĻž āĻāĻŋāύā§āύ āĻšāϤ⧠āĻĒāĻžāϰā§āĨ¤ āϤāĻžāĻ Interview-āϤ⧠âāϏāĻŦ factory-āϤ⧠āĻāĻāĻâ āϧāϰāύā§āϰ āĻāϤā§āϤāϰ āύāĻž āĻĻāĻŋāϝāĻŧā§ âAccording to buyer specification/SOPâ āĻŦāϞāĻž āĻĒā§āĻļāĻžāĻĻāĻžāϰ āĻāϤā§āϤāϰāĨ¤
Best of Luck for Your Garments QC Interview! đđâ